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'''In Phase 2'''<br>• First on the list is to assemble a rotor of neodymium magnets onto the shaft.<br>• Second on the list is to insert the rotor through the bearings securely into the disassembled wooden panels.<br>• And third is to reattach the wood panels back onto the wood base blocks.
 
'''In Phase 2'''<br>• First on the list is to assemble a rotor of neodymium magnets onto the shaft.<br>• Second on the list is to insert the rotor through the bearings securely into the disassembled wooden panels.<br>• And third is to reattach the wood panels back onto the wood base blocks.
  

Revision as of 15:57, 1 May 2016

Slide 044 of 176

In Phase 2
• First on the list is to assemble a rotor of neodymium magnets onto the shaft.
• Second on the list is to insert the rotor through the bearings securely into the disassembled wooden panels.
• And third is to reattach the wood panels back onto the wood base blocks.

Neodymium magnets

(Top)

Neodymium Magnets(Phase 2 Parts)• We will need no windings on the rotor of the S.H.O. Drive. Instead the rotor of the S.H.O. Drive will be built using very strong magnets.• These magnets are an alloy of three atomic elements:• Neodymium (or Nd) (the 60th atomic element)• Boron (or B) (the 5th atomic element)• Iron (or Fe) (the 26th atomic element)
Neodymium Magnets
(Phase 2 Parts)
• We will need no windings on the rotor of the S.H.O. Drive. Instead the rotor of the S.H.O. Drive will be built using very strong magnets.
• These magnets are an alloy of three atomic elements:
• Neodymium (or Nd) (the 60th atomic element)
• Boron (or B) (the 5th atomic element)
• Iron (or Fe) (the 26th atomic element) 
Neodymium Magnets(Phase 2 Parts)• These Neodymium magnets are from Magnet4less.com and are pound-for-pound some of the strongest permanent magnets that you yourself can buy on the market today.• These are often used in making wind turbine generators.
Neodymium Magnets
(Phase 2 Parts)
• These Neodymium magnets are from Magnet4less.com and are pound-for-pound some of the strongest permanent magnets that you yourself can buy on the market today.
• These are often used in making wind turbine generators. 
Neodymium Magnets(Phase 2 Parts)• Because these permanent magnets possess a stronger magnetic field, they will exert stronger magnetic forces on currents in S.H.O. coil.• In turn, the current in the wires will be able to exert stronger magnetic forces on these permanent magnets.
Neodymium Magnets
(Phase 2 Parts)
• Because these permanent magnets possess a stronger magnetic field, they will exert stronger magnetic forces on currents in S.H.O. coil.
• In turn, the current in the wires will be able to exert stronger magnetic forces on these permanent magnets. 

Assembling the magnet rotor stack

(Top)

Securing the Shaft(Protocols)• To secure the shaft into place, I will thread some extra square nuts temporarily onto the shaft and clamp them down onto the Black & Decker Workmate with the Bessey XM7 3-Inch Metal Spring Clamp that I obtained from inside a Woodcraft store.
Securing the Shaft
(Protocols)
• To secure the shaft into place, I will thread some extra square nuts temporarily onto the shaft and clamp them down onto the Black & Decker Workmate with the Bessey XM7 3-Inch Metal Spring Clamp that I obtained from inside a Woodcraft store. 
Magnetic Pole Detector(Measuring Equipment)• Before I attempt to attach the magnets to the rotor, I will identify the north pole of each magnet with a Magnetic Pole Detector that I purchased from Magnet4Less.com
Magnetic Pole Detector
(Measuring Equipment)
• Before I attempt to attach the magnets to the rotor, I will identify the north pole of each magnet with a Magnetic Pole Detector that I purchased from Magnet4Less.com 
Magnetic Rotor(Assembly)• 20 Large Neodymium magnets with dimensions of 3/2” x 3/4” x 1/2” (or about 38mm x 19mm x 13mm) will be stacked like Jenga blocks to form the rotor.• 8 Small Neodymium magnets with dimensions of 3/4” x 1/4” x 1/2” (or about 19mm x 6mm x 13mm) will be stacked in between the large Neodymium magnets.• Together these will form a flush fit around the 3/2”x1”x1” (or about 38mm x 25mm x 25mm) square nut assembly, resulting in a magnetic rotor assembly measuring 6” (or about 150mm) long with square poles faces measuring 3/2” (or 38mm) a side.
Magnetic Rotor
(Assembly)
• 20 Large Neodymium magnets with dimensions of 3/2” x 3/4” x 1/2” (or about 38mm x 19mm x 13mm) will be stacked like Jenga blocks to form the rotor.
• 8 Small Neodymium magnets with dimensions of 3/4” x 1/4” x 1/2” (or about 19mm x 6mm x 13mm) will be stacked in between the large Neodymium magnets.
• Together these will form a flush fit around the 3/2”x1”x1” (or about 38mm x 25mm x 25mm) square nut assembly, resulting in a magnetic rotor assembly measuring 6” (or about 150mm) long with square poles faces measuring 3/2” (or 38mm) a side. 

Inserting the rotor

(Top)

Wood Panels(Disassembly)• I will unscrew the hinges off of the wood panels, enabling insertion of the shaft and bearings into the panel holes.
Wood Panels
(Disassembly)
• I will unscrew the hinges off of the wood panels, enabling insertion of the shaft and bearings into the panel holes. 
Bearings(Phase 2 Parts)• I ordered shielded ball bearings from VXB at Amazon.com. These bearings are rated as having electric motor quality and will carry the weight of the shaft. • These bearings should fit snuggly into the holes carved into the wood panels.
Bearings
(Phase 2 Parts)
• I ordered shielded ball bearings from VXB at Amazon.com. These bearings are rated as having electric motor quality and will carry the weight of the shaft.
• These bearings should fit snuggly into the holes carved into the wood panels. 
Inserting the Rotor(Assembly)• After that, I will insert the rotor assembly, through the installed bearings.• Then I will fasten the wood panels back onto to the base blocks.
Inserting the Rotor
(Assembly)
• After that, I will insert the rotor assembly, through the installed bearings.
• Then I will fasten the wood panels back onto to the base blocks. 

April 2016 Presentation

(Top)

I Let's Build the S.H.O. Drive! - Slide 001 of 176.png
Introduction
Summary of measuring devices, back up and safety equipment, and camcorder (+accessories)
1 Let's Build the S.H.O. Drive! - Slide 018 of 176.png
Phase 1
Holes, brass hinges, square nuts
2 Let's Build the S.H.O. Drive! - Slide 044 of 176.png
Phase 2
Neodymium magnets and bearings
3 Let's Build the S.H.O. Drive! - Slide 054 of 176.png
Phase 3
Spool, coils, and ceiling hooks
4 Let's Build the S.H.O. Drive! - Slide 076 of 176.png
Phase 4
No hidden batteries, increase rigidity, hex nuts, terminal rings, toggle switch, fan blades, and extended test run
5 Let's Build the S.H.O. Drive! - Slide 133 of 176.png
Phase 5
Heavy duty basket, S.H.O. Drive insertion, secure meters, and portable extended test run
6 Let's Build the S.H.O. Drive! - Slide 145 of 176.png
Phase 6
Square tote, plastic spools, protective edge trim, and enclosed extended test run
7 Let's Build the S.H.O. Drive! - Slide 153 of 176.png
Phase 7
Prepare elevated test platform, outdoor test setup, camcorder hookup to portable power, and outdoor extended test run

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HQGlossaryApril 2016 Presentation